Download Free Mazak Integrex 100 Operators Manual Software
Implant Suprastructure • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •. Well-honed CNC programming skills and automated programming of multitasking machines (MTM) have enabled Sunnen Products Company (St. Louis) to increase production for two of its complex tool families.
Sunnen is a manufacturer and distributor of bore-sizing and finishing equipment, engine-rebuilding equipment, and tooling and abrasives for global markets. Its equipment is used in precision industry applications as diverse as hydraulics, cylinder liners, small engines, gears, and oil-and-gas industry components. To increase productivity in Sunnen’s 10-person Abrasive Plated Tools department, Supervisor Mike Mullins had an idea of what was needed. The tools required precise multiaxis machining, primarily milling on cylindrical parts. The department had been profiling the CGT and HPH tool families on a Mazak CNC lathe, and machining the oil grooves (or flutes) on a five-axis HMC.
Programming was done with conversational CNC controls. To replace these two machines and do everything in one setup, Sunnen selected the Integrex 100 multitasking machine from Mazak Corp. (Florence, KY), which requires much tougher G and M code programming because of part-programming requirements. Each part in the first tool family had from four to ten helical oil grooves machined around its shaft.
The second family included parts with up to 29 grooves. Because each groove required four or five lines of code, Mullins determined that it would take a long time to transfer the parts. Adding to the overall programming burden, errors or engineering changes would require modifying each set of lines for each groove.
Programming Manual downloads at Booksreadr.org - Download free pdf. Fastest Internet Downloading Speed more. Mazak MAZATROL CAM T-2 T-3 Programming Manual. MazaCAM CAD CAM & Mazatrol Mazak Integrex MKIV Matrix. Programming Class Workbook Mazak. For off-centerline operations, the Integrex i-150s deliver Y-axis ranges of ±100 streamline. CNC Manual - CNC Machine Manuals PDF Download Read Online CNC Machine Manuals PDF Free to Download / Read Online. CNC Programming Operating Maintenance Installation Parameters Alarms/Error Manuals. This week I'll discuss the 3D Printing software tool chain. Brazing, intertek fan heater manual repair free mazak training - practical machinist mazak integrex applications training - machine alignments (2) learning to program with the mazatrol language cnc training from mastertask: mastering cnc lathes course 1 download mazak training manual pdf machines - mazak download. Oct 30, 2015. The Integrex i-100 Bartac-S has two turning spindles and a milling spindle for full 5-axis machining and Done In One operations. That allow it to ensure the shortest possible machining cycle times, especially in fine increment programs for simultaneous 5-axis operations and free-form die-mold machining.
With 32 years experience at Sunnen, 25 as machinist and seven as supervisor, Mullins was undeterred by estimates of up to 1.5 hr to program each part as he began his search for possible solutions. One possible solution with canned cycles was found to be lacking; another required a long, six-month learning curve. Continuing his search for a software that would be easy to learn and highly automated, Mullins talked to Paul Nanney, supervisor of the Sunnen Tool and Development department, the company’s captive tool and die shop. His 13 employees make tooling for the whole company, as well as prototype parts for tools and honing machines that Sunnen develops and markets. Nanney’s group had been successful with multitask machining and CAM software. Nanney explains, “As products evolve to become more capable, they usually become more complex, as do their individual components.
It was this type of complexity that drove me to requisition a multitask machining center.” The group’s two MTM centers are a Mazak Integrex 300S Mark IV, with dual spindle, single turret, steadyrest instead of lower turret, 40- tool changer, Y, B and C axes, and a Mazak 250 MY, with Y and B axes. “What generally goes into the Integrex are parts that are complex, parts that would be quite difficult to make without the multitask machine capabilities.” Nanney explains: “The quality and axes of the machine allow making uniquely shaped parts. Parts like that, even with the most capable people and most powerful conversational controls, require a lot of data entry, which means many opportunities for mistakes. That’s why I got GibbsCAM and made a big commitment to it, having several people trained.” Curtis Quade, tool and die maker, and Tamara Hawn, modelmaker, both long-time Sunnen employees, were two of those trainees. Quade explains: “In our department, we do our own programming and run our own parts on the machine, and we help each other. I’ve done little G and M code programming, but a lot of conversational, especially before GibbsCAM.”. Quade’s specialty is machining centers, relying on three machining centers of different sizes from Milltronics CNC Machine (Waconia, MN).